Pharmaceutical Tablet Auto Inspection Machine

Product Description

Automatic Tablets Appearance Inspection Machine

1.1Technical features

Intelligent tablet appearance inspection equipment uses machine vision inspection principles and high-speed image processing technology to detect defects such as black spots, missing particles, pressed bubbles, and splits on capsules, and black spots, splits, and missing tablets on tablets. For rapid modeling and variety management of different products, the detection results are counted and discarded, and waste products are automatically eliminated; the detection speed is fast, the detection accuracy is high, the technical services are in place, the subsequent upgrade capabilities are strong, and the equipment is simple and easy to use .

1.1.1Detection camera modularization: At the same time, detection camera modules can be added or removed according to customer detection needs to meet customers' different detection needs; detection 3D camera modules can also be added or removed according to customer detection needs to meet customers' different detection needs. Brand 5 million high-pixel cameras.
1.1.2Combined with deep learning AI technology, it can accurately detect various appearance defects on the front, back and sides of tablets, as well as surface defects on tablets and capsules.
1.1.3The detection information is templated and can be called repeatedly; the core detection software is customized and can be flexibly designed according to the characteristics of customer products. The detection results are displayed in real time, the running status is monitored in real time, and abnormal alarms shut down.
1.1.4It uses intelligent defect classification technology to automatically generate statistical reports. The system has database management and audit tracking functions, and can download, store, back up and print all data.
1.1.5The system has the functions of formula management, authority management, offline analysis and waste rejection verification.
1.1.6Small size and compact structure: Among the same type of testing equipment on the market, the smaller size is more convenient for factories with limited space .
1.1.7It adopts double centrifugal feeding, which is fast and has good compatibility; it can be used to detect tablets/capsules of different specifications with only a few replacement parts .
1.1.8The equipment is easy to clean and maintain and complies with GMP standards.

1.2working principle

Tablet testing uses a vibrating table for feeding, which ensures continuous feeding and plays the role of screening powder. The materials enter the double centrifugal turntable through the lower hopper, and are queued up by centrifugal force, so that the materials are arranged one after another and evenly transported to a On the first-level adsorption conveyor belt, the material is transported at a constant speed on the first-level adsorption conveyor belt. After passing the first-level photographic inspection point, the upper part and the surrounding area of the material are photographed and inspected. The material that has completed the detection is at the overlap of the first-level and second-level adsorption conveyor belts. Due to There is a pressure difference between the two-level adsorption conveyor belts. The material leaves the first-level conveyor belt and is transferred to the second-level adsorption conveyor belt. The material is transported at a constant speed on the second-level adsorption conveyor belt. After passing the second-level photographic detection point, the lower part of the material is photographed and inspected. The inspection machine will make a judgment based on the comparison between the template and the material surface information, and give and execute the removal action. Unqualified materials will be removed, and qualified materials will pass through the detection machine and reach the discharge port. This process ensures the quality of materials before leaving the factory .

Specification

model	TIM-1 /TIM-2
name	Smart tablet appearance inspection equipment
Test specifications	Round pieces are Φ5-12mm, 2-8mm thick; special-shaped pieces are 5-12mm wide, 2-8mm thick, and 5-21mm long;Capsules: All grades
Detection accuracy	50 microns
Detection speed	Single channel: 200,000 tablets/hour (round tablets); 100,000 tablets/hour (special-shaped tablets); capsules: 85,000-125,000/hour
Detection speed	Dual channels: 400,000 tablets/hour (round tablets); 200,000 tablets/hour (special-shaped tablets); capsules: 170,000-250,000/hour
Power Specifications	380V/50Hz
power	9KW /12KW
Compressed air	0.6-0.8Mpa (trachea diameter Φ10mm)
Dimensions	1850 × 950 × 1750 (mm) (excluding casters and warning lights)
equipment weight	800Kg /1000Kg
Note:	Working environment temperature is 0~40℃; relative humidity is 40%

Host structure

Vibrating table feeding components

Double centrifugal turntable assembly

1.Display components
2.Vibrating table feeding components
3.Double centrifugal turntable assembly
4.First-level adsorption and conveying components
5.Secondary adsorption conveying components
6.First level camera detection point detection module
7.Second level camera detection point detection module
Waste collection components

The vibrating table feeding component can be connected to the tablet press/filling machine. There is a dust and small particle filtering system inside, which can filter powder and granules. The outlet is connected to the double centrifugal assembly and is controlled by a sensor to evenly feed materials to meet the needs of material management. The equipment has a static elimination interface and a material shortage alarm interface, which can meet various needs according to the manufacturer's 

The material handling system adopts the double centrifugal principle, with high conveying speed and no damage. Multi-end mold guide rails meet the needs of materials of various specifications and avoid the disadvantages of one type of material corresponding to one type of mold. The advanced automatic anti-blocking system can automatically identify and adjust the material when it is unable to pass through the mold guide rails due to small size differences, so that the material can pass through without human intervention .

First-level adsorption and conveying components /secondary adsorption and conveying components

3.5First-level camera detection point detection module/second-level camera detection point detection module

Framework components

The conveying system adopts the principle of vacuum adsorption, with high conveying speed and no damage. Adopt advanced fan system, long life, high reliability and low noise, single and double variable, high efficiency, flexible and changeable. The optimized adsorption structure and variable adsorption pipeline are not only highly adjustable, but also have adsorption and transportation functions for different tablet types, which other similar equipment cannot meet .

The camera system uses advanced high-pixel cameras and large-diameter light sources, and original prism imaging technology to ensure the clarity and resolution of sampling. It is also connected to industrial computers and displays to quickly process images and detect whether products are qualified. Camera detection is modular. According to actual detection needs, modules can be added or reduced. .

The overall frame adopts an aluminum alloy structure, which is beautiful and elegant. The front and rear integral glass doors are fixed with sky-to-ground hinges. The glass doors adopt a dark opaque design to prevent light from being exposed and damaging the human eye during photography and inspection. Modular design, one body meets single and double-sided inspection needs.

Company Profile