Form Fill Seal Machine for Plastic Ampoule

Product Description

Form fill seal machine for plastic ampoule

Brief introduction

Applicable product(s): I.V solutions, waterlike liquid, ophthalmic solution, eye drops, no sedimentation, no foaming, viscosity max 1000 mpa x 
Volume(s): 500ml  1000ml
Number of cavities: 2x 6 cavities.
500ml module weight around 350KG,1000ml module weight around 400KG, detailed weight depends on bottle shape
:Capacity: 500-1000ml 500ml  3000bottles/h @±10% .
Note: Subject to product size, product characteristics and plastic specification.
:  Three-phase five line AC 460V 60hz
Compressed air: oil-free 8bar,
 Cooling water: temperature 15-18ºC,3.5bar
Saturated steam: max. 2.5bar
Room temperature min 18ºCmax.24ºC
Humidity: 55%-65%
Overall dimension: 6000Lx3600Wx3000H(mm)
Net Weight: 12000kgs




 Bottle pack type Blow fill seal machine.

Name	Unit	Name	Unit
Theoretical capacity	1500-2000 b/h	Suitable material	PP
Cavity No.	2(cavity)	Washing head	12(head)
Filling head	10 (head)	Sealing head	12(head)
Max.height of bottle body	270mm	Max. diameter of bottle body	110mm
Operating air preesure	0.6-0.8 Mpa	Operating air consumption	2600L/min
Blowing air pressure	1.2-2.0 Mpa	Blowing air consumption	2000L/min
Freezing water temperature	5-14ºC	Freezing water consumption	30L/min
Cooling water temperature	20-30ºC	Cooling water consumption	60L/min
Freezing water pressure	0.3-0.6 Mpa	Cooling water pressure	0.3-0.6 Mpa
Power source	380V/50Hz/3P	Max. power	100 Kw
Overall dimension	11000*4800*3500	Gross weight	13000 Kg

process flowchart

 Vacuum feeding system delivers the plastic granule to the hopper. And then the plastic granule goes to extruder where the plastic granule is extruded and heated. It is forced to go through the parison station to be a tube-type parison. The parison clamp clips the bottom of the parison to make it air-proof. Blow asepsis air to the plastic parison and it goes through the forming module. The melting and extruding temperature is from 170C ~ 220C and pressure achieves 350bar. It is proved as the asepsis extrude and ex-heating craftwork.
  When the parison reaches a suitable length, the main mold is closed and the parison closes the cutter to cut the parison. The bottom of the parison is fixed by the main mold, and the sterile air is retained in the parison. The top of the parison is vacuum-sucked into the shape of the opening by the feed plate, and the mold is then quickly transferred to the blowing (suction) and filling station. The aseptic air supplied in the sterile air (Sanitary Standard Class 100) spray hood protects the blow molding and filling station.
  Drop the blowing/filling head into the open-shaped parison until it is sealed with the plastic mould. The filtered clean air was then injected into the parison (50-10000 ml), 0.2-20ml parison with external vacuum, (fillable protective gas) expands the parison and closes the plastic mold cavity wall to form a bottle.
  After that, sucks out the compressed air from the ampoule and fills the set-volume drug. After filled the filling pipe goes back to the original position. Pipe with contact of drug has been CIP and SIP before filling to make sure the drug is safety asepsis. It adopts time-pressure measure system, which ensures high accuracy.
  At the same time, the plastic between the top of the module and fixing clamp is half melt. All air-porrf modules close, which forms the top of ampoule and keeps the ampoule air-proofed. After air-proofed the injection module is opened. The plastic ampoule is totally formed, filled, sealed and ready to be sent out.


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