Form fill seal machine for plastic ampoule
Brief introduction
Applicable product(s): I.V solutions, waterlike liquid, ophthalmic solution, eye drops, no sedimentation, no foaming, viscosity max 1000 mpa x
Volume(s): 500ml 1000ml
Number of cavities: 2x 6 cavities.
500ml module weight around 350KG,1000ml module weight around 400KG, detailed weight depends on bottle shape
:Capacity: 500-1000ml 500ml 3000bottles/h @±10% .
Note: Subject to product size, product characteristics and plastic specification.
: Three-phase five line AC 460V 60hz
Compressed air: oil-free 8bar,
Cooling water: temperature 15-18ºC,3.5bar
Saturated steam: max. 2.5bar
Room temperature min 18ºCmax.24ºC
Humidity: 55%-65%
Overall dimension: 6000Lx3600Wx3000H(mm)
Net Weight: 12000kgs
Bottle pack type Blow fill seal machine.
| Name |
Unit |
Name |
Unit |
| Theoretical capacity |
1500-2000 b/h |
Suitable material |
PP |
| Cavity No. |
2(cavity) |
Washing head |
12(head) |
| Filling head |
10 (head) |
Sealing head |
12(head) |
| Max.height of bottle body |
270mm |
Max. diameter of bottle body |
110mm |
| Operating air preesure |
0.6-0.8 Mpa |
Operating air consumption |
2600L/min |
| Blowing air pressure |
1.2-2.0 Mpa |
Blowing air consumption |
2000L/min |
| Freezing water temperature |
5-14ºC |
Freezing water consumption |
30L/min |
| Cooling water temperature |
20-30ºC |
Cooling water consumption |
60L/min |
| Freezing water pressure |
0.3-0.6 Mpa |
Cooling water pressure |
0.3-0.6 Mpa |
| Power source |
380V/50Hz/3P |
Max. power |
100 Kw |
| Overall dimension |
11000*4800*3500 |
Gross weight |
13000 Kg |
process flowchart
Vacuum feeding system delivers the plastic granule to the hopper. And then the plastic granule goes to extruder where the plastic granule is extruded and heated. It is forced to go through the parison station to be a tube-type parison. The parison clamp clips the bottom of the parison to make it air-proof. Blow asepsis air to the plastic parison and it goes through the forming module. The melting and extruding temperature is from 170C ~ 220C and pressure achieves 350bar. It is proved as the asepsis extrude and ex-heating craftwork.
When the parison reaches a suitable length, the main mold is closed and the parison closes the cutter to cut the parison. The bottom of the parison is fixed by the main mold, and the sterile air is retained in the parison. The top of the parison is vacuum-sucked into the shape of the opening by the feed plate, and the mold is then quickly transferred to the blowing (suction) and filling station. The aseptic air supplied in the sterile air (Sanitary Standard Class 100) spray hood protects the blow molding and filling station.
Drop the blowing/filling head into the open-shaped parison until it is sealed with the plastic mould. The filtered clean air was then injected into the parison (50-10000 ml), 0.2-20ml parison with external vacuum, (fillable protective gas) expands the parison and closes the plastic mold cavity wall to form a bottle.
After that, sucks out the compressed air from the ampoule and fills the set-volume drug. After filled the filling pipe goes back to the original position. Pipe with contact of drug has been CIP and SIP before filling to make sure the drug is safety asepsis. It adopts time-pressure measure system, which ensures high accuracy.
At the same time, the plastic between the top of the module and fixing clamp is half melt. All air-porrf modules close, which forms the top of ampoule and keeps the ampoule air-proofed. After air-proofed the injection module is opened. The plastic ampoule is totally formed, filled, sealed and ready to be sent out.
Detailed Images
Packaging & Shipping
Company Information
Audited Supplier 
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