2026 New Pharmaceutical Cosmetic Automatic Soft Gel Capsule Machine

Product Description

YWJ300-III(SERVO)Softgel Encapsulation Machine

 

Features
1.  Advanced servo motor control technology was applied to increase the speed substantially and to reduce the transmission and vibration of the machine. 
2.  The injector is heated by water-bathing (not heating tube), which keeps the temperature of the injector more stable to improve the capsule seam absolutely, and reduces the problem of uneven capsule.
3.  Automatic Adjusting Die Alignment System
Left and right main shaft moulds use aligning-free design. If needed, the line can be adjusted by pressing one-touch aligning button.

1.  No timing gear is needed as the traditional soft capsule machine.

5.  Automatic Filling Volume Adjustment System
Medicine loading time and quantity can be adjusted automatically using touch screen during operation, which is more accurate and save more time .
6.  The program has build-in recipe saving function, so the operation data of different products can be accessed and called as needed.
7.  The main shaft left and right holes are machined by using the boring mill imported from Switzerland, so that the runout and parallelism of the left and right main shafts are up to the international advanced level.
8.  Micro-lubricant technology to reach cleaning-free of soft capsule.
9.  The compulsory cold air system is designed at two sides of soft capsule outlet area. Thus, the net gelatin wont be around the pill dropping unit.
10.  The pill-pressing operation process is simple and reliable due to the use of pneumatic clamping system.Also,there is a pressure gauge.
11.  Electric-driven lifting injector unit can stop at any position as needed to reduce the labor intensity of workers.
12.  Synchronism system design is applied, which greatly reduces the noise of whole equipment.
13.  Automatic Gelatin Ribbon Control System
We use contact sensors and servo motors to meet the customer's desire to automatically adjust the thickness of the ribbon, which has greatly reduced ribbon adjustment time and waste of ribbon and labor strength of operators. The operators only need to input the desired ribbon thickness number into the touch screen.
We have used the laser sensor to do experiment at first, but the result turned out not to be well. The contact sensor is much better than the laser sensor because the color and the reflection of the gelatin is different.

1. Patented hydro-cooling technique is applied to cool the gelatin, which avoid dew condensation problem that affect the formation of soft capsule on running pulley under high temperature and high humidity environment.
2. The PLC and touch screen from the Siemens is adopted for the electronic control system. All frequency converters are from Siemens; all relays are from ABB; all plug-socket components are from Weidmuller. Therefore, the electronic control system is more stable and durable.
3. The hopper has 2 layers. Water-bath heating to keep the temperature more uniform and stable.

Dimension	2400x1400x2100mm(LxWxH)
Weight	1700kg
Power	15Kw,380V/60Hz/3Ph(can be modified as needed)
Plunger Qty	24  plungers
Filling Volume	0-2ml
Filling Precision	±1.0%(more than 500mg)
Die Roll Size	φ150x300mm
Die Roll Speed	7RPM(Maximum)
Output (12#OVAL)	158,400 per hour(5.5RPM)

Drying System Intelligent Tumble Dryer With Dehumidifier

 

Dimension(18 Tumble Dryers)	23580x1450x2050mm(LxWxH)
Weight	1500kg
Power	135Kw,380V/60Hz/3Ph(can be modified as needed)
Rotating Rate	0-20RPM
Tumbler Size	Φ1000x1200mm
Air  Output of Fan	4680CBM/H
Control	Touch screen+PLC

Features

1. Drying time is greatly reduced

1. Fewer people are needed
2. No dehumidifier is needed.

1. Evenly and high effective drying without adhesion

1.  The area of drying workshop is greatly reduced

1. The parts in contact with the soft capsules are made of stainless steel fixed to GMP and FDA standard

Tumble Dryer

Model	YGJ-I	YGJ-II	YGJ-III
Rotating Rate	0-21RPM	0-29RPM	0-25RPM
Power	0.75Kw	1.2Kw	2Kw
Tumbler Size	ø523x600mm	ø600x900mm	ø700x1044mm
Air output of fan	2500CBM/h	2500CBM/h	4000CBM/h
Dimension(LxWxH)	690x700x1010mm	970x1000x1060mm	1125x1020x1350mm
Weight	150kg	250kg	300kg
Recommened Filling	30kg	50kg	70kg

YGJ-II Drying Tumbler can be used for capsule forming and pre-drying or the final drying.
It consists of drying tumblers, fans, and electric control system.
The dryer can be either controlled by PLC when connected to the Encapsulator during shaping process, or controlled manually for final drying.
The parts in contact with the soft capsules are made of stainless steel fixed to GMP and FDA standard .

Drying trays and vehicle

Tray Material: Medical Grade PE
Tray Size:750x480x54mm
Vehicle Material: Stainless Steel
Weight:1.5kg
We recommend 30 pcs of Trays for 1 Vehicle.

Double Layers

Model	SGL70-I
Dimension (24 tumblers)	15720x1469x2040mm
Loading Qty	80kg (maximum)
Power	120Kw,380V/60Hz/3Ph(can be modified as needed)
Rotating Rate	0-20RPM
Tumbler Size	φ700x1200mm
Air  Output of Fan	6240 CBM/H
Control	Touch screen+PLC

C. Gelatin Melting System


Features(Automatic)
1. Water-feeding, rubber powder-feeding, weighing, mixing, heating, vacuum extraction, cleaning and so on are all automatic
2.According to different capsule products, the formula is stored in the computer and can be accessed at any time
3.Siemens ,ABB, electric parts are adopted to keep the control system more steady.
4.304 and 316L SUS, keep the system fixed to GMP Standard.
The Series of gelatin reactor is the essential equipment in gelatin preparation
The GDU is manufactured and examined in compliance
with JB2880-81 'Standard of Welded steel Normal
Pressure Container'.
Vacuum degree in the vessel: 0.02-0.09 Mpa.
Working pressure in the vessel: 0.03-0.05 Mpa.
Examining Pressure in the vessel: 0.3-0.4 Mpa.
Working pressure in the jacket: 0.03-0.098 Mpa
Working temperature in tank: 50-100 ºC
Sealing parts and ring can used more than 3,000
hourscontinuous
Insulating layer use super-fine glass cotton.
Inner vessel and insulation layer (covered layer) of the
Tank, those sections exposed to raw material are made
Of 1Cr18Ni9Ti stainless steel.
Jacket of the GDU use high quality steel.
The GDU and all stainless steel parts are well-polished.

 

 


 

Company Information

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