2022 China High Speed Light Inspection for Vials

• Power: 2p+PE/AC220V/50Hz/1kw
• Weight: 500kg
• Air Pressure Requirements: 0.3MPa /0.1m3/H
• Transport Package: Wooden Case
• Specification: (L) 2800 (W) 940 (H) 1700mm
• Trademark: PF
• Model NO.: DNDJ-150
• Origin: Zhejiang, China
• HS Code: 8422303090
• Production Capacity: 120 Bottles/Min

Product Description

Introduction
1. For each semi-automatic lamp inspection machine, the maximum inspection speed is 0-150 bottles per minute according to the different requirements and specifications of the inspected products.
2. All the chains, gears, motors and transmission parts with "mechanical hand" transmission are wrapped with protective cover made of stainless steel 304 or P OM material. In addition, there is a slip clutch between the active force and the main conveyor chain plate, and the main conveyor chain plate slips when the main conveyor chain block is greater than the set operating force, so there is no bottle jam and bottle breaking in the machine.While reducing the damage of the product, the physical damage to the operator due to the stuck bottle or the broken bottle is completely avoided.

Technical standards

order number	content
1	The products comply with China GMP (2015 edition), US FDA, EU EDQM, UK MHRA, Japan PMDA, Australian TGA, South Korea MFDS, South Africa MCC and other specifications.
2	The number of lamp inspection machines can be configured according to the actual production capacity, and the frequency conversion speed adjustment method is adopted to adjust the lamp inspection speed, and to adapt to the 2-500ml xilin bottles and the replacement of standard parts.
3	Using 10ml Xilin bottles, each lamp was checked at 0-100 bottles per minute.
4	Inspection method: inspectors do not need to directly contact the product, the equipment is equipped with an inspection window with optical amplification device, the magnification is appropriate, can easily identify the visible foreign bodies in the field of vision.Acceptance according to the technical standards of the supplier, meet the requirements of GMP specifications, and meet the relevant national industry standards.The impurities and floating objects in the bottle can be accurately seen with the naked eye, manual inspection and issue the instruction to remove the bad products, the equipment will automatically eliminate the bad products, and the selected bad products can be correctly removed and enter the channel smoothly.
5	Can conduct a 360-degree comprehensive inspection of the product, no blind area.
6	Set up a separate bottle device, and separate the bottle at appropriate intervals before the lamp inspection.
7	In the operation of the conveyor belt stop switch, in order to find the visible foreign body can stop the conveyor belt running and can easily take out the unqualified products, using automatic elimination device (such as found bad products, just identify the bad products, equipment can automatically accurately eliminate bad products, without hand direct bottle).
8	The exposed metal part of the equipment is made of SUS304 stainless steel or aluminum alloy, which requires a neat and beautiful appearance, no burr, uneven, scratches and other defects.
9	RGB three-base color LED cold light source is used to adjust the color of the backlight to the detection of brown Xilin bottles.
10	With the emergency stop button, all switches, buttons and other operating parts on the equipment are arranged in a convenient operation position.
11	To meet the ergonomic requirements, on the premise of ensuring the lamp inspection quality of the requirements to reduce the working intensity and visual fatigue of the operator, the improvement of the operating comfort.
12	The working height of lamp detector is 900 ± 50mm (can be increased or decreased according to customer demand).
13	All operating parts of the equipment that may cause personal injury should be protected.
14	With the independent intellectual property rights of Chinese mainland region (excluding Hong Kong, Macao and Taiwan region).
15	Summary: DNDJ-150 semi-automatic lamp inspection machine is to the automatic control system as the core, manual inspection and issued instructions, the equipment automatically eliminate bad products.Medicine bottle through the bottle device arranged in the conveying shaft, into the observation area, the roller motor high-speed rotation to drive the bottle, the bottle in the solution is accelerated, thus the debris in the bottle solution floating, and then through the dark room and rotation, through the concentrated light source, under the tindal effect, the impurity particles produce strong contrast, which is very easy to be identified.Various small packaging defects and appearance defects of the preparation bottle are fully reflected through the upper and lower reflectors and spin.The examiner can accurately check the various defects of the product through the low magnification lens.When the examiner is confirmed as a defective bottle, it only needs to point to the defective bottle. There is no need to take out the defective product and will be automatically removed when it is transported to the separation outlet of the bottle, which greatly improves work efficiency and reduces labor intensity.

Three views of the lamp inspection machine

Main function description
(1) The variable frequency speed of the main engine is adjustable.
(2) Equipped with 2 x optical magnifier to assist amplification detection.
(3) The medicine bottle rotation speed is adjustable.
(4) LED light source is composed of background light, top light and lamp, and the illumination is adjustable.
(5) In the inspection process, the medicine bottle can be divided into two modes: continuous operation and intermittent operation. The two modes can be switched and set on the touch screen.Continuous operation of working mode is the host according to the set speed, intermittent operation mode is according to the size of the bottle, in the scope of the bottle suspended a certain time, let the operator to examine, inspection time, host automatically start, and then deliver a certain amount of bottle suspended a certain time for manual inspection, so cycle, until the end of the lamp inspection task.


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