Pharmaceutical Ampoule Washing Drying Filling Sealing Linked Production Line(Normal Saline, Detrose,Glucose, Intravenous,Sodium Choloride )
Main applications:
ALX series Ampoule washing-drying-filling-sealing linked production line is composed of AQLC series ampoule ultrasonic washing machine, ASMR series sterilizing dryer machine, and AGF ampoule filling-sealing machine. It can be used linked and alone. It is applicable for water and air spray washing alternately the B type easily broken report ampoule, Ultrasonic washing, water and gas spray alternately, pre-heat, high-temperature dry and sterilizing, cooling, (front-charge gas), some needles filling, (last-charge gas), pre-heat, sealing, etc. The linked line is suitable for small capacity injection production. It's also suitable for Vial injection production by exchange a small amount of parts or change parts.
Performance characteristics:
Ampoule vertical ultrasonic cleaning machine using vertical rotary type structure, use of water, gas alternate spray cleaning, three kinds of cleaning medium such as injection water, compressed air, circulating water all adopt independent spray needles. A cleaning station with a group of cleaning spray needles, effectively avoid cleaning medium cross contamination, can automatically accomplish the whole production process from ampoules inlet, ultrasonic cleaning, washing ampoules outside and inside and ampoules outlet. And can monitor for cleaning medium, conformed the requirement of GMP. It's the most international popular and the best cleaning effect cleaning equipment currently.
Ampoule tunnel type sterilization drying machine adopts the principle of "the hot air circulation of laminar heating method" to the dry-heat sterilization ampoules automatic completion the complete set of the production process from ampoule inlet, preheating, drying sterilization, cooling to ampoule outlet. This machine is of whole tunnel type structure, divided into preheating zone, the high temperature sterilizing zone, cooling area three parts, adopt the laminar principle and hot air high-speed sterilize technic, can make the vessel inside the sealed tunnel the national cleanliness level 3 class standard (American industry standard level 100 class). It's the most popular and the best sterilization effects drying sterilization equipment in the world. The heat distribution is uniformity. The effect of the eliminate pyrogen is good. This machine can use single, can also with the front washing machine and behind filling and sealing machine into linked line.
Ampoule filling and sealing machine can once charge nitrogen, filling and sealing with more ampoules at the same time, the new way of ampoule conveyor are more reasonable in structure than before. We can supply glass pump, SS pump, ceramic pump, peristaltic pump, etc. various kinds of filling forms according to users prefer. Equipment is running stable, the eligible ratio is high. Only by exchange small amount of parts and change parts, the machine can also be applied to a small capacity antibiotic vial injection filling and stopper adding in sterile conditions. This machine has 100 class laminar flow covers. Increasing the dust particles, wind speed on-line inspection, airborne microbe online sampling device and sterile operation gloves, etc., conform the new requirements of GMP about sterile production, is the most popular filling and sealing equipment in world.
Using the most advanced embedded control system with PLC to finish reliable DCS (distributed control) system. The control system conform 21 CFR Part11 electronic record, electronic signature function. To the operation, maintenance, management, monitoring and other person can use multilevel password management. This system has stable has stable and reliable working performance, strong expansion function, and friendly user interface, etc. The embedded control system has more competitive and more human than current domestic ampoule linked line's control system.
Technical parameter:
| Model] |
ALX ampoule linked production line |
| Tipe of unit |
ALX8/1-20 |
ALX10/1-10 |
ALX12/1-5 |
| Specification suit |
1ml 2ml 5ml 10ml 20ml ampoule |
1ml 2ml 5ml 10ml ampoule |
1ml 2ml 5ml ampoule |
| Max capacity |
1-2ml:24000pcs/h 5ml:18000pcs/h 10ml:13000pcs/h 20ml:8000pcs/h |
1-2ml:28000pcs/h 5ml:28000pcs/h 10ml:16000pcs/h |
1-2ml:32000pcs/h 5ml:25000pcs/h |
| Filling precision |
Comform |
| Pupm precision |
Glass pump |
≤±2% |
| Stainless steel plunger pump |
≤±1.5% |
| Servo control SS pump of ceramic pump |
≤±1% |
| Eligible ratio |
≥99% |
| Distilled water |
0.25MPa 50 1.2m³/h |
0.25MPa 50 1.2m³/h |
| Compressed Air |
0.25MPa ≈90m³/h |
0.25MPa ≈120m³/h |
| Power |
89kW |
| Operator |
3 |
Audited Supplier 
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